If you’re using a new cylinder head, install exhaust studs. Apply light pressure and try to maintain the original angle of the ring's ends. Pull the head off of the cylinder and studs. Make Offer - Big bore kit Cylinder Set Scooter Yamaha JOG90 4DM Polaris 90 Hurricane 90 54mm Engine Complete Guaranteed Honda Sh 150i 2007 Series 2007 2009 $431.08 Stop when you feel slight resistance. $259.00, Ruckus / Metro lightened drive face. Description: NCY 61mm 171cc Cast-Iron Cylinder Kit with a Cast Aluminum Piston.

Pull the engine out of the scooter and put it up on your workbench. Pulley Slider 16x13mm; DROWsports Dr. Install the locator dowels and the head gasket. Use a torque wrench...you should always use a torque wrench when installing engine components. We didn't want to be breaking down this motor every month for repair so, now is the time to spend the time and money in rebuilding the motor properly.

Proper Break In: Properly break in your new rebuilt motor before you start testing the limits of the big bore kit. Though very hard to obtain parts unless you know the right people, there have been 1 or 2 kits that have popped up over the years.

Proper torquing of the head bolts can prevent blown head gaskets and poor performance. Use feeler gauges to check the valve lash.

The benefit of this is increased flow and performance for the bigger piston. Bigfoot or Big Bore? This will also be a good time to replace all seals and gaskets. Installing big bore kits larger or smaller (including stock replacement) should be very similar. This is the kit. HONDA RUCKUS/ENGINE MODS /Ruckus PERFORMANCE PARTS PARTS scooter RUCKUS Ruckus POLINI PARTS PERFORMANCE PARTS RUCKUS Ruckus Kitaco Power Drive kit RUCKUS KITACO RUCKUS TAKEGAWA Polini. To set the end gap, begin by placing the piston ring in the cylinder. Oil Consumption: Oil consumption can be expected on the big bore kit. Rotate the piston rings to ensure there are no end gaps lining up with each other. Now you should be able to turn the adjuster with your fingers. Assuming you removed the carburetor to get the engine out, the next step is to remove the two nuts holding the intake manifold.

Use ARP head bolts: High strength race grade head bolts that prevent lifting of the cylinder head and prevents the likelihood of blowing a head gasket. Now you are ready to install your carburetor, air filter, and exhaust. Description: NCY 61mm Cylinder Head Wear-Resisting 2 valves with a larger 27.5 intake / 23.5 exhaust ports will allow your GY6 cylinder to breathe bet..

Here you’ll find excellent customer service and pros support that you expect only from us. The big bore set-up is also allowed by some open displacement classes, like the 30+ and 40+ vet classes. The service manual I have suggests .002". Sunday we rest.

Fit in the spring and fix the bolt and gasket. This will allow time for the piston rings to properly seat and all components to wear in evenly. Pull the cylinder the rest of the way off. GY6 Motor founded by an avid scooter rider frustrated with a lack of quality scooter parts choices. Install the spacer on the new cylinder head. Make sure that you perform an engine oil change before you start the engine. If you’re using a new cylinder head, you may need to install intake manifold studs into it. If the valve clearance is not what you want, loosen the nut that secures the adjuster with a 9mm wrench. You want 50 MPH out of your 49cc.

Just provide—, 101-Octane CVT Cover Gasket 16.142” (GY6 shortcase), 101-Octane Dowel Pin 14-Piece Set (139QMB, GY6), 101-Octane Dowel Pin 15-Piece Set (139QMB, GY6), 101-Octane Exhaust Studs +Nuts M6x32mm Set (QMB, GY6), Ban Jing Clutch Bell 12-Spokes Black (GY6, PCX), Ban Jing Clutch Bell 5-Blade Racing Star (GY6, PCX), Ban Jing Clutch Bell 9-Spokes Racing Chrome (GY6, PCX), Ban Jing Clutch Bell 9-Spokes Titanium Coated (GY6, PCX), Ban Jing Clutch Bell Snowflake (GY6, PCX), Ban Jing Clutch Performance Neon Orange (GY6, PCX), Ban Jing Cylinder 58.5mm Ceramic Nikasil Bore Kit w/Cast Piston Fit 54mm (GY6), Ban Jing Drive Face Fan Forged (Honda PCX), Bando CVT Belt 669-18-30 (139QMB shortcase), Bando CVT Belt 669-18.2-30 Kevlar (139QMB shortcase), Bando CVT Belt 723-17.5-28 (139QMB longcase), Bando CVT Belt 729-18-30 (139QMB longcase), Bando CVT Belt 738-18-30 (PGO, RoughHouse), Bando CVT Belt 743-20-30 Kevlar (GY6 shortcase), Bando CVT Belt 757-21.4-28 (Yamaha Vino 125), Bando CVT Belt 758-17.5-28 (Minarelli, Yamaha), Bando CVT Belt 781-20-30 Kevlar (Kymco 150), Bel-Ray Engine Oil EXP Synthetic Ester Blend 4T, Bel-Ray Engine Oil EXS Synthetic Ester 4T, Bel-Ray Engine Oil Si-7 Full Synthetic 2T, Bel-Ray Engine Oil SL-2 Semi-Synthetic 2T, Dorbyworks CVT Case Brace Raw Steel (GY6 longcase), ComposiMo CVT Cover Anklebiter Gloss Black (GY6 longcase), ComposiMo CVT Cover Anklebiter Silver (GY6 longcase), ComposiMo CVT Cover Spacer Concave Contour (GY6), Composimo Intake Clocking Flange 15° Angle (GY6), Continental CVT Belt 743-20-30 Contitech XT (GY6 shortcase), Continental CVT Belt 835-20-30 Contitech XT (GY6 longcase), Continental CVT Belt 842-20-30 Contitech XT (GY6 XLongcase), DSS Starter Clutch Nut Remover Tool #35 (GY6), Forsa Shocks Performance Racing 335mm (pair), G- Cam Chain Tensioner Bolts M6x22mm Set (GY6), G- Clutch Drive Shaft 116mm (40QMB, 50QMF), G- Clutch Drive Shaft 151mm (40QMB, 50QMF), Hoca Brake Line Front 110cm Dragon Performance, Hoca Brake Line Rear 240cm Dragon Performance, Hoca Cylinder 63mm 180cc Big Bore Kit w/Cast Piston Fit 54mm (GY6), Hoca Cylinder 63mm 180cc Ceramic Nikasil Bore Kit w/Cast Piston Fit 54mm (GY6), Hoca Kickstand 11.75" Billet Aluminum (QMB, GY6, Universal), HOCA Secondary Bearing Spring Seat (DIO, GET, QMB), Helix Fuel Line 1/4 ID x 3/8 OD 3 Ft (transparent), Helix Fuel Line 3/16 ID x 5/16 OD 3 Ft (transparent), K&N Air Filter Cone 48mm 30°Angle (RC-1290), LeoVince Exhaust HM-Titan Performance (139QMB), Malossi CVT Belt 745-16.6-28 Kevlar (Aprilia, Zuma 50), MotoForce Exhaust Studs M6x26mm Set (QMB, GY6), MotoForce Flywheel Nut M12x1.25 Serrated (GY6, Universal), MotoForce Holding Tool Variator - Clutch - Flywheel (MF99.00068), Naraku Clutch 107mm Performance Sport (DIO, GET, QMB), Naraku Compression Spring 1000 RPM (DIO, GET, QMB), Naraku Compression Spring 1500 RPM (DIO, GET, QMB), Naraku Compression Spring 2000 RPM (DIO, GET, QMB), Naraku Compression Spring Set (DIO, GET, QMB), Naraku Crankshaft Needle Bearing 17x12x13mm (Honda DIO), Naraku CVT Belt 669-18-30 (QMB shortcase), NCY Axle Front Electroplated 12mm x 250mm (Honda Ruckus), NCY Axle Front Electroplated 12mm x 279mm (Zuma 125), NCY Boring Tool Blade (QMB, GY6, Universal), NCY Brake Caliper 4 Piston Black (Honda Ruckus), NCY Brake Caliper Adapter B4 (DIO, Ruckus), NCY Brake Caliper Adapter Black 200mm (Buddy, JOG, Zuma), NCY Brake Caliper Adapter Black 200mm (DIO, Ruckus), NCY Brake Caliper Adapter Black 260mm (Yamaha Zuma 125), Permatex Gasket Maker Ultimate MotoSeal (29132), Prima CVK Main Jet 100-140 10-Pcs Kit (139QMB, GY6), Prima Kickstand Assembly Black (Vespa GT), Prima Kickstand Black (Genuine Stella Automatic), Prima Oil Drain Magnetic 17mm Kit (QMB, GY6, Universal), Prima PB Main Jet 70-115 10-Pcs Kit (139QMB), Prima Roller Weight Tuning Kit 18x14 (GY6), Prima Scooter Cover Lowered Stretched (Grom, Ruckus, Universal), Prima SI Main Jet 96-135 10-Pcs Kit (Vintage Vespa, Stella 2T), Pit Posse Brake Bleeder Hydraulic (PP2658), Pit Posse Crank Bearing & Gear Puller Set (PP2472), Pit Posse Holding Tool Variator - Clutch - Flywheel (PP1693), RH Air Intake Tube w/Mesh Filter Kit (Metro, Ruckus), RH Air Intake Tube w/Uni Filter Kit (Metro, Ruckus), RH Cold Air Intake Tube Kit (Metro, Ruckus), RH Shock Adjustable Low-Down 230mm Silver (DIO, Ruckus), Shorai Lithium Battery 12V 14Ah (LFX14A4-BS12), Shorai Lithium Battery 12V 14Ah (LFX14L2-BS12), Shorai Lithium Battery 12V 7Ah (LFX07L2-BS12), Shorai Lithium Battery 12V 9Ah (LFX09A2-BS12), Shorai Lithium Battery 12V 9Ah (LFX09L2-BS12), Shorai Lithium Battery Charger (SHO-BMS01), SSP-G Camshaft Holder Fit 57mm (GY6 180cc), SSP-G Clutch Adjustable Racing (DIO, GET, QMB), SSP-G Clutch Kit (139QMB, Buddy, RoughHouse), SSP-G Clutch Springs 1000 RPM Blue (DIO, GET, QMB), SSP-G Clutch Springs 1000 RPM Blue (GY6, PCX), SSP-G Clutch Springs 1500 RPM Yellow (DIO, GET, QMB), SSP-G Clutch Springs 1500 RPM Yellow (GY6, PCX), SSP-G Clutch Springs 2000 RPM Red (DIO, GET, QMB), SSP-G Clutch Springs 2000 RPM Red (GY6, PCX), SSP-G Compression Spring 1000 RPM (DIO, GET, QMB), SSP-G Compression Spring 1000 RPM (GY6, PCX), Stebel Horn Nautilus Twin Air (Universal), Taida Big Bore Combo 62mm 174.5cc LC 2V w/Forged Piston Fit 54mm (GY6), Taida Big Bore Combo 63mm 180cc C 2V w/Forged Piston Fit 54mm (GY6), Taida Big Bore Combo 63mm 180cc C 4V w/Forged Piston Fit 54mm (GY6), Taida Big Bore Combo 63mm 205cc C 2V w/HC Forge Piston Fit 54mm (GY6), Taida Big Bore Combo 63mm 205cc LC 2V w/Cast Piston Fit 54mm (GY6), Taida Big Bore Combo 67mm 232cc C 2V w/Forged Piston Fit 57mm (GY6), Taida Big Bore Combo 67mm 232cc C 4V w/Forged Piston Fit 57mm (GY6), Taida Big Bore Combo 67mm 232cc LCC 2V w/Forged Piston Fit 57mm (GY6), Taida Big Bore Combo 67mm 232cc LCC 4V w/Forged Piston Fit 57mm (GY6), TFC Clutch Bell 10-Spokes (DIO, GET, QMB), TFC Clutch Bell 10-Spokes Forged V1 Silver (GY6, PCX), TFC Clutch Bell 10-Spokes Forged V2 Neochrome (GY6, PCX), TFC Drive Face Forged +Star Him (Honda Dio), TFC Secondary Sliding Sheave Assembly Forged (GY6), TFC Variator 114mm Coated w/Comp Spring Kit (GY6), Top-Racing Crankshaft Needle Bearing 17x12x13mm (Honda Dio), Top-Racing Crankshaft Needle Bearing Reinforced 17x12x13mm (Honda Dio), TRS CVT Cover Anklebiter Silver (GY6 longcase), TRS CVT Cover Anklebiter Ultimate Silver (GY6 longcase), TRS Intake Clocking Flange 15° Angle (GY6), TRS Oil Cooler 17mm Kit (QMB, GY6, Universal), TRS PWK Throttle Cable 78" (QMB, GY6, Universal), UNI Air Filter Pod 38mm 15°Angle (UP-4152AST), UNI Air Filter Pod 38mm 2-Set Straight (PK-22), Yoshimura Bar-Ends CNC Black (Honda Grom, Universal), Yoshimura Bar-Ends CNC Silver (Honda Grom, Universal), Yoshimura Exhaust RS-2 Carbon Full System (GY6), Yoshimura Exhaust RS-2 Carbon Full System (Honda Grom), Yoshimura Exhaust RS-9 Carbon Full System (Honda Grom), Yoshimura Exhaust RS-9 Carbon Slip Ons (Honda Grom), Yoshimura Exhaust RS-9 Stainless Full System (Honda Grom), Yoshimura Exhaust RS-9 Stainless Slip Ons (Honda Grom), Yoshimura Exhaust TRC Racing Carbon Full System (139QMB), Yoshimura Exhaust TRC Racing Carbon Full System (Honda Ruckus), Yoshimura Exhaust TRC Racing Stainless Full System (Honda Ruckus), Yoshimura Fender Eliminator Kit 2014-15 (Honda Grom).

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