Complete guide with Videos and Part numbers, AHU TDI Caddy Swap Using the S&P Automotive Swap Kit, B5.5 Passat 2.0 TDI Transmission Fluid and Filter Change, NSZ 014: Kathy Jacobs – South Eastern Volkswagen Association (SEVWA). The end result of his little experiment garnered some attention from muscle car bloggers all over the web. So it was OK for him to “butcher” it a little more.

It’s not every day that you see a grocery-getter rocking a diesel motor. This means better atomization, which in theory equates to more power, in addition to a cleaner, more complete in-cylinder burn. Check out the 120whp recipe we treated our own ’03 Jetta to right here. We can think of two reasons: higher gas mileage and the fact that TDI engines are 50 pounds lighter than the OEM Jeep 4 cylinder. In late 2006, a car enthusiast who hailed from upstate New York set out to fix up his newly-purchased ’86 4Runner.

Known for their efficiency, simplicity and durability, the Volkswagen Jetta TDI’s produced from ’99-’03 (part of the MK4, fourth-generation cars built from ’99-‘06) are arguably the most fuel-efficient, diesel-powered sedans the German automaker ever produced. We invite you to get behind the wheel with us, it's certain to be an interesting drive. Speedo cable to go from the O2A to the factory mk1 cluster. Since its introduction in 2009, over 11 Million Volkswagen EA189 2.0TDI CR’s have been sold.

The Volkswagen 2.0 TDI CR uses a forged crankshaft enabling it to handle extremely high working loads. They made some heavy modifications to make the Jeep compatible with the motor.

It works just fine but defiantly isn’t as pretty or flow as well. I went this route on the AAZ caddy swap I just finished up. (automatic application not currently available), Coty’s self contained “Black Box” and electrical harness drives the sophisticated electronics of this ultra light weight high-performance diesel engine and maintains Volkswagens quick-start preheating technology. Solar Toroidal Transformer Wiring Diagram, 2004 Honda Chf50 Metropolitan Wiring Diagram, Mitsubishi Galant Air Damper Wiring Diagram, Mercruiser Oildyne Trim Pump Wiring Diagram, Rc Boat Twin Brushed Motor Twin Esc Wiring Diagram. The end result of his project was a 1974 Corvette sporting a Volkswagen TDI motor and a five-speed transmission from a Toyota truck. Bug automatic shifter installed looking up from the bottom with het shield removed. You can see the whole list of mods they did here. Beyond that, Malone Tuning offers a Bosch 4-bar MAP sensor for even higher boost potential. by VWDiesel. Coty will not sell its sub systems separately; all categories must be bundled at time of check out.

The following five crazy TDI swaps are done on cars you'd never guess. JavaScript seems to be disabled in your browser.

Giles Performance Injection Pump Giveaway, Win an Awesome I (Smokey Heart) Diesel shirt from VDubShirts.com, O1M Kerma Mod or Increasing the Line Pressure, NSZ 015: Jeff Rudzniski – Midwest Light Creations, Let’s build a Smyth Performance Ute on VWDiesel, MK1 Caddy 1.9TD AAZ Swap. Fast Forward Automotive has manufactured stand alone engine harnesses for use in your engine conversion. View as: Complete VW 2.0 TDI Installation System for 2007-2011 Jeep JK & JKU. Main Girdle Kit For Chain Driven Oil Pump. So some off-roaders may want to enhance their off-roading experience with a TDI motor. To keep EGT cool and the clutch from slipping, Kerma TDI also throws in a side-mounted intercooler and a Stage 3 Endurance clutch kit from South Bend. However, with just 90 hp and 155 lb-ft of torque available at the crank, these cars feel anything but light on their feet.

Adding to the ALH Jetta TDI’s tremendous fuel-sipping capability is the fact that it weighs less than 3,000 pounds. I’m not finished quite yet with the swap or editing videos for what I have done yet either. And then I have another 3 or so hours on the cable clutch and rod shift stuff making all of that work right. Coty’s self-contained fueling module delivers and filters the needed fuel using off the shelf Volkswagen service parts. He has since sold the 4Runner. You can keep it cable shift and modify the MK3 shift box to mount inside the MK1. per page. Required fields are marked *. Send it to us, we will modify your existing harness to fit your needs. The mastermind behind this swap began the project in early 2016. Both drop-in replacement camshafts and custom, race-ready versions are available from Colt Cams.

For folks looking to push their TDI into 200whp territory, Kerma TDI offers a complete power package that includes its DLC Race 520 nozzles, VNT-17 Plus turbocharger, 3 bar MAP sensor (more on that below), ARP head studs and a Colt Cams Stage 2 camshaft with lifters. In this video I cover the parts included in the kit, as well as some additional bits I didn’t have in the original video like the TT downpipe and the wiring harness and DBW pedal bracket. As icing on the cake, if you can manage to limit the travel of your right foot, these power adders won’t even cause a drop in fuel economy. ast Forward Automotive has manufactured stand alone Simplified "ALH" TDI Harness manufactured for a Volkswagen Vanagon. Many car and off-road enthusiasts praise the TDI engine for two reasons: You can take a TDI motor and drop it into a Suzuki Samurai, Suzuki Sidekick, or Geo Tracker without having to make many modifications under the hood. Cable clutch conversion for the O2a.

However, we can not be held responsible for errors, part discontinuations, or incorrect information. It’s the BV39B from BorgWarner (coined the S7 by Kerma TDI), can support up to 180whp and in excess of 330 lb-ft.

I would guess that the person with average mechanical skills could do the whole swap over a weekend or a 3 day weekend easy enough and have time for any troubleshooting that may be needed. The most troubling factor left for me is the wiring harness. This is also great for Suzuki guys wanting to do a TDI swap in their Sammy, or for anyone wanting a standalone TDI application. For reference, the factory Bosch pump on manual transmission Jettas is a 10mm version. 27 products. I’ve seen people in the past make funky brackets, or weld tabs onto their firewall to mount one. A good entry-level nozzle upgrade offered by Kerma TDI is the Bosio DLC 520, which offers a cleaner burn, a 15-20 hp gain, and can even increase fuel efficiency. The engine certainly did not send the car flying on the streets like a Corvette engine would, but it still got the job done. But, hey, it worked out. Lets take a look at what all you can get from S&P to make a Mk1 TDI swap as easy as possible.

Probably, but his insanity paid off.

I’m about to do this this summer, Any tips not that the whole swap is over? Coty’s self contained “Black Box” and electrical harness drives the sophisticated electronics of this ultra light weight high-performance diesel engine and maintains Volkswagens quick-start preheating technology. I really like the feel of a cable clutch O2A. $12,453.93. This is one of the most sought-after high-performance diesels on the market today. ), but the 250 lb-ft of torque that’s on tap at low rpm makes passing cars in fifth gear positively effortless. This part of the swap is what trips most guys up. ALH/BEW/BHW/BRM ARP Main Stud Kit. If you are doing an O2J swap the mount may be slightly different. Coty Built has been featured in numerous print media all over the world. Look at the bright side: this is probably the only Corvette in the world that gets 55 MPG! 6 Item(s) Sort By. Some TDI motor fans, however, go the extra mile and do unconventional TDI swaps. Check out the 120whp recipe we treated our own ’03 Jetta to right, Instant Classic: VW’s European-Spec, 416HP Touareg Diesel, First of its kind in the PNW: VIP Style Lexus GS300, Yes, I would like to receive emails from Nitto Tire and Driving Line, I’d like to receive Driving Line’s twice-monthly eNewsletter, Sign me up for a quarterly digital magazine subscription. We see the wiring harness and the diagrams in the Bentley and our minds stop working.

All the mounting hardware and adapters you'll need to install the 2.0L TDI engine into your Jeep JK. In off-road trim, the 2.0TDI CR powerplants are configured for, Complete VW 2.0 TDI Installation System for 2007-2011 Jeep JK & JKU. Me not being a wrench head goes thats too much money and wiring work for me. From: We also run contest that you will love and can help with repairs.

This bad boy lets you install any MK4 DBW pedal into your MK1 with just a few bolts.

Published on June 15th, 2016 | He was happy with the gas mileage, which was 31 MPG during the summer months. (Coty has not integrated with the factory in-dash tachometer or gauge cluster on the JK/JKU.).

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